Fairfield sew-along Welcome to the first day of the Fairfield Sew-Along!  We will be sewing our Fairfield button-up shirts in time to give as Father's Day gifts if you would like.  Here is how the sew-along will be spread out:   Monday, May 16th (today!): Gather your supplies. Wednesday, May 18th: Choose your size. Friday, May 20th: Create a custom fit. Monday, May 23rd: Cut into your fabric, match plaids or prints. Wednesday, May 25th: Apply interfacing, sew the button placket. Friday, May 27th: Pocket and pleat or darts. Monday, May 30th: The yoke – using the burrito method. Wednesday, June 1st: The sleeve placket. Friday, June 3rd: Optional sleeve tab and attaching the sleeve to the body. Monday, June 6th: The cuffs. Wednesday, June 8th: The collar. Friday, June 10th: The Hem and Buttons – we’ll be done! Friday, June 17th: A round up of finished Fairfield Button-ups in honor of Father’s Day. Don't worry if you fall behind - this is a pretty fast pace for those just learning to sew a shirt.  Take your time and enjoy the process!  These posts will remain available for your reference on our website and blog indefinitely.
  Let's begin by talking about the supplies you will need for your Fairfield Button-up:


untitled-2 Stonemountain & Daughter Fabrics, a gorgeous fabric shop both online and in Berkeley, California, have kindly provided us with two different shirtings to use during our sew-along.  (By the way, "shirting" is just fabric of any sort that you think will make a nice shirt...I remember when the word "shirting" really intimidated me!).  Let me introduce these two shirtings to you: untitled-6 Meet: A gorgeous chambray with black and red slubs.  This fabric is called "Sailor's Dobby Chambray."  When this fabric arrived I was so excited to use it that I ended up making it into a sample for the website photos!  I'll still be including some shots of this shirt throughout the sew-along (close ups of seams and darts) but there won't be any process shots due to the fact that the fabric was barely out of the parcel before it became a shirt. :P untitled-7 I love how crisp this fabric presses and how light weight the finished shirt is.  It is most definitely a dress shirt rather than a casual shirt.  One reason why it feels this way is due to the light weight of the fabric.  The fabric is 100% cotton and weighs 2.75 oz per square yard.  To give you an indication of how light this is, our buffalo check shirting is a beefy 5.25 oz per square yard!  Light weight fabrics are always a good choice for shirts suited to formal attire. untitled-3 The second fabric is an Ikat from the section specifically devoted to Ikats in Stonemountain & Daughter's online shop.  It is called "Dakota Arrows Ikat" and is a navy broadcloth featuring a white woven arrow design.  I was pleased to find that the navy did not run into the white arrows when I washed and dried this fabric.  An exact weight for this fabric is not given on the website but I would estimate that it sits squarely between the chambray and our buffalo check brushed cotton. untitled-4 This large scale print will be a great example to use when showing you my pattern matching tricks.  I plan for this shirt to be quite casual - I can imagine it worn with a pair of brightly colored summery Jedediah Shorts or with some cream colored chinos. Fairfield-Button-Up-72 Aside from the Stonemountain & Daughter fabrics, one other fabric will be joining us for the sew-along: I have photographed process shots of the flannel shirt that I made for Matt and blogged about recently - it is a pretty low quality fabric that I purchased locally.  It is probably better suited to pajama bottoms or rag quilts but I picked it specifically because it features a printed right side and a white wrong side - perfect for clearly showing you my stitching lines in photographs.
  Now that I've shown you my fabric choices, let's talk about how you can make your own fabric choices:

To make a dress shirt:

  • Look for lightweight pure cottons with a tight weave.
  • Cotton Pique is the best choice for a very formal dress shirt meant to be worn to black or white tie events.
  • The fabric should iron crisply (does it wrinkle crisply when you crush the fabric in your warm hand?  This is a good indication that it will iron nicely).
  • Check that the fabric is opaque.  It is possible to make dress shirts with slightly transparent fabric because men usually wear undershirts beneath dress shirts but you will want to check with the wearer to make sure the level of transparency is comfortable for them.
  • Check out this great post that explains the various weave styles of cotton dress shirt fabric.  You'll learn the difference between Oxford, Twill and End-on-End.

To make a casual shirt:

  • You can choose from a huge selection of fabric options for casual shirts!  Look for everything from cotton chambray to fairly thin boiled wools.  I have even seen casual shirts sewn in thin french terry fabrics (thanks to a customer who contacted me wondering if this is possible!) - a knit button up is very cool and casual but it would be quite difficult to sew detailed areas with precision when working with a lofty, stretchy knit.
  • A shirt will likely appear more casual if it features a loose weave, a unique texture, or a bold print.
  • If you love raiding the quilting section of the fabric store when sewing dresses, you might like to try doing so for a button-up shirt (if your prospective wearer is inclined to wear unique and bold prints like my Grandpa!).

To make a mock up:

  • Choose a cheap woven fabric of similar weight to your final fabric choice.
  • There are many affordable fabric choices when it comes to thin woven cottons - my favorite are used bedsheets (ratty ones from your linen closet or the thrift store) and broadcloth.  My local fabric shop often sells cuts of broadcloth (around 2m) for as little as $3-$5 CAD.


untitled-5 We will be interfacing the collar, collar stand and cuffs.  We will also be interfacing the button placket (only the side where the buttonholes are sewn). Interfacing is a very important element of a button-up shirt.  In the past it was common to starch shirt collars but, since this is no longer the case, interfacing is relied upon to create a smooth, crisp, stiff look.  It is acceptable to use light interfacings on casual shirts or to even skip interfacing altogether for a very modern, pleasantly rumpled look but, it is by far more common to employ a medium weight interfacing. I prefer fusible interfacings for shirtmaking because I like a very crisp collar.  I find fusibles (especially the Shirt Collar and Cuff Interfacing that we carry in our shop) add maximum crispness while adding minimum weight.  Just because I prefer fusibles for this situation, doesn't mean this is the best option!  Feel free to use a sewn in interfacing or, even better, experiment with both styles!  One of my favorite shirtmaking reference books is Shirtmaking by David Coffin.  Within this book you will find that the author recommends cotton muslin as a sewn in interfacing - he sometimes even uses two layers of the muslin to create a stiffer and heavier collar.


The only other notions you will need for your shirtmaking project are buttons!  I recommend using buttons between 3/8" and 1/2" in diameter for a professional look.  It is very rare that a store bought men's shirt will have buttons that are wider than 1/2".  Lately I've noticed (since I have been fixated on shirts for many months now) that more 'youthful' brands tend to use smaller buttons with lower profiles.  When I say "low profile" I mean that the buttons are not very thick. untitled-9 With this in mind, I designed the Corozo Buttons that we carry in our shop to be low profile and on the small side.  While thin plastic buttons may have a tendency to crack, Corozo buttons can be carved thinly without this risk - Tagua Nuts are extremely dense and strong.  I never see sets of shirt buttons smaller than 1/2" in my local fabric shop so I hope these Corozo buttons with their 3/8" diameter fill a bit of a void!  They are the perfect color to use as an accent on a casual shirt. If you are sewing a dress shirt I would recommend using either a button that matches your fabric exactly or a classic ivory color.  If you would like to create a super casual look, pearl snaps are a fun option!
  I hope this information helps you out as you gather your supplies!  I will be back Wednesday with all of my thoughts on choosing a size.  Thanks for following along!
May 16, 2016 — 33363409


Marie-Eve said:

Love the fabrics ! Very excited for the Sew Along! On Wednesday’s post, will you explain how to measure an existing shirt correctly? I’m not sure I’m doing this correctly, especially for sleeve, neck and front/back length (so… almost everything!). My husband’s measurements are almost exactly a XL (average figure) but I measured his 2 favourite shirts and the chest/waist/shoulder measurements match the Medium… He wears the Large Strathcona t-shirt. So, maybe he just likes his shirts with less ease than your pattern, or maybe I’m not measuring correctly? haha :) I’m thinking I should start with the Large and do a muslin to be safe… but any tips to measure correctly would be appreciated!

Stonemountain & Daughter Fabrics said:

We do ship internationally! Not sure when you tried to order, but we’ve updated our shipping options in the last few months. You won’t be charged anything for shipping automatically because rates vary so much by country to country. But after we receive an order and weigh the total shipment, we’ll invoice you via PayPal with our accurate shipping and handling cost. Email info@stonemountainfabric.com for more details!

Red Dog Studio said:

Where’s the Love button!? I won’t have time to do the sew along but thankful the sew along posts will live on!

PsychicKathleen said:

Hi! Loved your post (I’ve been following your sewalong for the Camas recently – SO helpful thank you :) I went to Stonemountain and Daughter and wanted to order a couple of materials from them but they don’t have shipping options for Canada and wouldn’t allow me to checkout. Do they sell to Canadians? I loved 2 of their eco fabrics and WOW what great zippers they have too :)

Fairfield -Probenähen – Studio C said:

[…] Annähen der Manschetten hatte ich einen kleinen Knoten im Kopf. Das Sew Along von Thread Theory hat mir dabei wirklich geholfen. Ich kannte diese Art, die Kapelle zu nähen, […]

Hemden braucht der Mann! – Tuedeldeern said:

[…] höhö. Als kleinen Tipp, wenn ihr das Hemd nähen wollt, kann ich euch wirklich wärmstens das Fairfield Sew Along ans Herz legen. Wer noch nie ein Hemd genäht hat, wird das sehr zu schätzen wissen. Alle […]

Marie-Eve said:

Thank you ! This is exactly what I was looking for :)

I will measure everything again tomorrow and let you know if I’m still not sure :)

ThreadTheory said:

Thanks for answering Kathleen’s question :)

ThreadTheory said:

I hope I was able to answer your questions in today’s post! I kept your comment in mind while writing it :). If you would like some more help choosing a size, please don’t hesitate to email me at info@threadtheory.ca. Send along all of the measurements you took and I will give you my opinion :)

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